Dry Cooler for AI Data Centers

and Liquid Cooling

Reject 500 to 3000 kW of project-configured heat with a closed liquid loop, pure dry operation and optional adiabatic support for demanding summer conditions.

Pure Dry + Optional Adiabatic
AC / EC Fans
Modbus Ready
Review Specifications

500-3000 KW

Configurable heat-rejection range

0 Process Water

Required for pure dry operation

AC or EC

IP55 fan options for project selection

PLC + HMI

Modbus, Modbus TCP and optional API

Move heat outside

without opening the process loop

Hot facility fluid enters the V-coil, transfers heat to ambient airflow and returns cooled to the connected CDU or load. Sensors

and controls coordinate fan capacity, alarms and optional pre-cooling.

Hot fluid enters the coil

Heat arrives from the CDU, liquid-cooled compute system or industrial equipment.

Air removes the heat

Ambient air crosses the finned coil while the fan array discharges heated air upward.

Controls maintain the setpoint

Temperature, flow and equipment data support fan staging and site-level monitoring.

1、Heat Source

AI / HPC Load

Liquid-cooled racks, mining systems or process equipment.

2、Loop Control

CDU

Isolates loops and manages pressure, flow and temperature.

3、Heat Rejection

Dry Cooler

Transfers liquid heat to outdoor air through the V-coil.

4、Site Layer

DCIM / BMS

Receives operating status and alarm data through open protocols.

5、Circuit Flow

Hot return flows from load to dry cooler for heat rejection, cool supply from dry cooler to load.

Use free cooling first

Add adiabatic support only when needed

The control strategy can prioritize water-free dry operation and enable pre-cooling when outdoor

temperature or heat load requires additional capacity.

WET CURTAIN OFF

Pure Dry /Free-Cooling Mode

Ambient air passes directly across the heat-exchange coil. The process liquid stays inside a closed circuit, with no process-water consumption and no normal visible plume.

Best Operating Window

Use when ambient dry-bulb temperature and the required supply-liquid temperature provide enough approach margin.

Energy profile

Fans and circulation pumps still consume power, but compressor-based heat rejection can be avoided when design conditions permit.

Water strategy

Zero process-water use during pure dry operation.

WET CURTAIN OFF

Adiabatic Pre-Cooling Mode

A controlled water film pre-cools incoming air through evaporation before it reaches the coil. This extends heat-rejection capacity during high dry-bulb conditions while limiting annual water use.

Automatic activation

Temperature-based logic enables pre-cooling only when ambient conditions or load require it.

Low carryover design

Dedicated media and water distribution are selected to limit droplet carryover toward the coil.

Cold-weather shutdown

An optional self-draining water package supports clean seasonal shutdown and freeze protection planning.

AUTOMATIC SWITCHING

PLC logic stages fans and optional adiabatic support around the operating setpoint.

WATER USED BY DEMAND

Water is reserved for high-temperature or peak-load periods instead of continuous evaporation.

SELF-DRAINING OPTION

Drainage logic and low-temperature packages are available for cold-climate projects.

Selected around the operating point

not a catalog headline

A useful dry-cooler rating must be tied to heat load, fluid temperatures, design ambient, altitude, glycol concentration, pressure

drop and acoustic limits. ACTBOXES coordinates these inputs before equipment selection.

Protect process

fluid quality

The fluid circuit remains separated from outdoor air, helping control contamination and water-treatment requirements.

Match Real

Climate Conditions

Capacity is checked against site dry-bulb temperature, altitude, fluid setpoints and required approach temperature.

Stage Capacity

Intelligently

PLC and touchscreen HMI support fan staging, alarms, mode logic and integration with DCIM or BMS platforms.

Configure for the

Site Environment

SS304, SS316, copper and corrosion-resistant coating options address fluid and outdoor exposure requirements.

Plan for

Freezing Conditions

Glycol concentration, drainage logic, controls and component selection are engineered around the minimum site temperature.

Coordinate the CDU&

Heat-Rejection Loop

Dry cooler, CDU, manifolds and piping can be selected as one thermal system instead of disconnected equipment packages.

Built for outdoor operation

and project-specific service access

Core assemblies are arranged for inspection, replacement and configuration around site material, control and maintenance

requirements.

01 - MODULE 1

Touchscreen HMI 
Local status monitoring, intelligent alarm management,
flexible operating modes, and optional remote access functions.

02 - MODULE 2

Electrical Control System 

Integrated protection and control with Ethernet, Modbus,

Modbus TCP and optional API interfaces.

03 - MODULE 3

AC / EC Fan Array 

IP55 fan options selected around efficiency, sound

target, control strategy and budget.

04 - MODULE 4

V-Coil Heat Exchanger 

SS304 tube and aluminum fin are shown as the

standard platform, with engineered alternatives available.

05 - MODULE 5

Corrosion Protection 

Blygold, Heresite and epoxy coating options

support demanding outdoor environments.

06 - MODULE 6

Adiabatic and Auxiliary Kits 

Wet curtain, spray, sunshade, low-temperature

and self-draining packages are project options.

01 - MODULE 1 02 - MODULE 2 03 - MODULE 3 04 - MODULE 4 05 - MODULE 5 06 - MODULE 6

Scale the heat-rejection plant

in practical modules

These bands organize early project planning. They are not fixed model ratings. Final capacity, fan

quantity, footprint and coil selection require a defined operating condition.

COMPACT INFRASTRUCTURE

500-1000 KW

For modular data halls, edge sites, mining containers and industrial cooling loops with a focused initial load.

Single-zone or phased deployment

AC or EC fan selection

Dry or adiabatic configuration

HIGH-DENSITY COMPUTE

1000-2000 KW

For larger AI, HPC and liquid-cooled mining projects where redundancy, controls and service layout become central.

Multi-loop coordination

CDU and BMS integration

Climate-specific summer strategy

MEGAWATT CAMPUS BLOCK

2000-3000 KW

For high-load facilities and multi-unit heat-rejection plants designed around site airflow and maintenance access.

Parallel-unit planning

Project-specific electrical design

Factory&site commissioning support

One heat-rejection platform

for compute and industrial liquid loops

A centralized, heavy-duty thermal architecture engineered to synchronize high-density compute

cooling with continuous industrial fluid dynamics.

Hydro and Immersion Mining

Outdoor heat rejection for liquid-cooled ASIC systems, mining containers and modular mining farms.

AI Data Centers

Facility-side heat rejection for direct-to-chip racks, liquid-cooled data halls and high-density GPU clusters.

HPC and Edge Computing

Scalable closed-loop cooling for research compute, edge modules and distributed high-power infrastructure.

HVAC and Refrigeration

Facility-loop integration with Modbus, DCIM and building-management communication.

Water-Scarce Sites

Zero process-water use in pure dry mode, with optional peak-temperature support when water is available.

Industrial Process Cooling

Configured cooling for process water, lubricating oil and temperature-controlled production equipment.

V-Series dry cooler

configuration overview

Use this table for initial qualification. Final ratings and dimensions are issued after project-specific thermal selection.

ACTBOXES V-Series Technical Specifications
Product familyACTBOXES V-Series industrial dry cooler
Configurable project rangeApproximately 500-3000 kW, subject to fluid temperatures, design ambient, altitude, medium and required approach temperature
Operating modesPure dry / free-cooling mode; optional adiabatic pre-cooling mode
Fan optionsAC or EC fans; IP55 fan options available. Complete-unit ingress protection must be confirmed separately.
Standard coil platformSS304 tube with aluminum fin as shown on the current product platform
Coil and coating optionsSS316, copper, Blygold, Heresite and epoxy options by fluid and environment
Engineered media compatibilityWater, water/glycol mixtures, lubricating oil, ammonia and CO2, subject to material, pressure, seal and temperature confirmation
ControlsPLC, touchscreen HMI, fan staging, alarms and adiabatic-mode logic
CommunicationEthernet, Modbus, Modbus TCP and optional API integration
Site integrationDCIM, BMS and cloud-monitoring integration options
Cold-climate optionsEngineered glycol concentration, low-temperature controls, drainage logic and self-draining water package
Electrical supplyProject-specific voltage, frequency, fan quantity and control-panel design
Certification scopeComponent and project certification requirements must be confirmed for the selected model and destination market

FAQ

Clear answers shorten technical review and help us configure the correct CDU before quotation.

How is a dry cooler sized for a data center project?

Selection starts with total heat load, required fluid inlet and outlet temperatures, maximum ambient dry-bulb temperature, altitude, glycol concentration, allowable pressure drop and the required approach temperature. Redundancy and acoustic requirements are then added to the equipment selection.

What heat-rejection capacities are available?

Current project configurations cover approximately 500 to 3000 kW. Final capacity, fan quantity and dimensions depend on the defined operating condition. Larger 2-5 MW facilities can use coordinated multi-unit arrangements.

When does the adiabatic wet curtain operate?

The controller enables adiabatic pre-cooling when outdoor temperature or load requires additional capacity. The objective is to use pure dry operation for as many annual hours as the site conditions allow.

Which fluids can the dry cooler handle?

Engineered configurations are available for water, water/glycol mixtures, lubricating oil, ammonia and CO2. Coil material, pressure class, seals and design temperature must be selected for the actual medium.

Are both AC and EC fans available?

Yes. EC fans support high-efficiency speed control and lower part-load power. AC fans provide a cost-effective industrial option. Fan type is selected around energy goals, controls, sound limits and budget.

Can the unit connect to DCIM or BMS?

Yes. PLC and touchscreen control can support Ethernet, Modbus or Modbus TCP communication, with API-based integration available for project requirements.

Can a dry cooler operate in freezing conditions?

Yes, when the fluid concentration, low-temperature controls, drainage logic and components are engineered for the minimum site temperature. The adiabatic water circuit also needs a defined winter shutdown strategy.

Does the dry cooler have CSA certification?

Certification must be confirmed for the selected model, components and project scope. Company, container, component and complete-equipment certifications are different and should not be treated as interchangeable.

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